What is double deep racking?
Double deep racking is a type of warehouse pallet racking system that involves storing pallets two-deep in a single row. In other words, the racking system consists of rows of two standard pallet racks installed one behind the other, creating a more dense storage solution for warehouses with limited floor space.
**Main Features and Benefits of Double Deep Racking:
The main features and benefits of double deep racking include:
1. High Storage Density - With double deep racking, you can store twice as many pallets in the same area compared to standard selective pallet racking systems.
2. Maximizes Floor Space - Double deep racking allows you to maximize the use of your floor space without adding additional aisles, making it an ideal solution for warehouses with limited space.
3. Reduces Operating Costs - By storing more pallets with less floor space, you can reduce your warehouse operating costs, including rent and utility bills.
4. Increase Efficiency - The use of double deep racking can help to increase picking efficiency by reducing the number of aisles needed for pallet retrieval.
5. Increased Storage Flexibility - By using double deep racking, you can store both low and high turnover goods, allowing for more flexibility in your warehouse.
**Rack Construction:
Double deep racking systems are typically constructed with the same materials and quality standards as standard pallet racking systems. The design, construction and installation of double deep racking systems are critical and must be carried out by a professional and experienced team.
The racking must be stable, well organized, and installed correctly to ensure safety and prevent pallet damage.
**Operating Parameters:
Operating parameters are crucial in the design and implementation of double deep racking systems. In general, double deep racking is best suited to warehouses with a high volume of pallets of the same product.
The operating parameters of double deep racking include:
1. Pallet Size - Standard pallets of the same size and dimensions must be used to ensure proper fit in the racks.
2. Pallet Weight - Pallets placed on double deep racking must be within the weight capacity limits of the racking system.
3. Lift Truck - The reach of the lift truck must be able to handle the depth of the load and reach the pallet stored at the back of the row.
4. Support Beams - Double deep racking systems require stronger support beams due to the increased weight placed on the bottom beam.
5. Pallet Accessibility - Accessibility to pallets stored at the back of the row may be limited and require specialized handling equipment.
**Installation Considerations:
Double deep racking systems require specialized installation to ensure the racking is safe and stable. The installation process involves a number of key considerations, including:
1. Floor Anchors - The racking system must be anchored to the floor to ensure stability.
2. Leveling - The racking system must be leveled to ensure the load is evenly distributed.
3. Safety - Safety is critical and must be given high priority in the installation process.
4. Inspection - The racking system must be inspected regularly to ensure safety and identify any issues or damage.
**Maintenance:
Maintenance is critical to ensuring the safe operation of double deep racking systems. Upkeep and maintenance of double deep racking systems include:
1. Regular Inspection - Regular inspection of the racking system to check for any damage or defects. Any damage or defects should be repaired immediately.
2. Load Capacity - The load capacity of the racking system should be checked regularly to ensure it is within the limits of the system.
3. Cleaning - The racking system should be cleaned regularly to prevent dirt and debris build-up.
4. Re-organization - The racking system should be re-organized periodically to ensure the efficient use of the available storage space.
**Conclusion:
Double deep racking is a popular warehouse storage solution for those with space and pallet limitations. By increasing storage density without sacrificing pick speed, double deep racking is both cost-effective and efficient. Careful consideration must be given to pallet size and weight, lift-truck compatibility, and installation to ensure safe and successful warehousing operations.