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Automatic intensive storage racking four way shuttle rack

Automatic intensive storage racking four way shuttle rack

‌Four-way shuttle rack‌ is an automated dense storage system with four-way shuttles as the core equipment. It realizes the free shuttle of goods in the plane through horizontal and vertical tracks, and completes the vertical transfer between multi-layer shelves with the help of elevators. Its core logic is to dispatch shuttles and elevators through distributed control systems (WCS/WMS) to achieve fully automated storage and retrieval operations, combining high-density storage and flexible operation capabilities. 2. System composition ‌Shelf structure‌: The main frame is composed of column pieces, sub-/main channel tracks, horizontal pull rods, etc. The track accuracy requirements are extremely high (error ≤1mm) to ensure the stable operation of the shuttle; The multi-layer shelf can reach a height of 20 meters and support a maximum load of 2 tons for a single pallet. ‌Four-way shuttle car‌: Adopting a dual-wheel system design (independent drive in the X/Y direction), the pallet is grabbed and placed through a lifting mechanism; The running speed is 0.6-0.8m/s, equipped with lithium battery power supply (battery life ≥8 hours), and supports remote control and intelligent scheduling mode. ‌Auxiliary equipment‌: The hoist is used for cross-layer transfer, and is equipped with safety components such as protective nets and maintenance ladders; A buffer device and positioning sensor are installed at the end of the track to prevent collision and deviation.
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Description

product-1500-250

Over view

Four-way shuttle rack‌ is an automated dense storage system with four-way shuttles as the core equipment. It realizes the free shuttle of goods in the plane through horizontal and vertical tracks, and completes the vertical transfer between multi-layer shelves with the help of elevators. Its core logic is to dispatch shuttles and elevators through distributed control systems (WCS/WMS) to achieve fully automated storage and retrieval operations, combining high-density storage and flexible operation capabilities.

2. System composition
‌Shelf structure‌:
The main frame is composed of column pieces, sub-/main channel tracks, horizontal pull rods, etc. The track accuracy requirements are extremely high (error ≤1mm) to ensure the stable operation of the shuttle;
The multi-layer shelf can reach a height of 20 meters and support a maximum load of 2 tons for a single pallet.
‌Four-way shuttle car‌:
Adopting a dual-wheel system design (independent drive in the X/Y direction), the pallet is grabbed and placed through a lifting mechanism;
The running speed is 0.6-0.8m/s, equipped with lithium battery power supply (battery life ≥8 hours), and supports remote control and intelligent scheduling mode.
‌Auxiliary equipment‌:
The hoist is used for cross-layer transfer, and is equipped with safety components such as protective nets and maintenance ladders;
A buffer device and positioning sensor are installed at the end of the track to prevent collision and deviation.

Using different shelves, pallets, etc. to store materials, or moving and handling materials through conveyor belts, industrial handling vehicles, stackers, etc. The level of mechanization has increased, which has greatly improved labor productivity, loading, unloading, and handling quality, as well as operator working conditions. Additionally, using shelves to store items prevents mutual extrusion and enhances the storage and storage of items. In addition, the storage space is developed in a three-dimensional direction, which greatly improves the utilization rate of the storage space. However, at this stage, storage machinery and equipment need to invest a lot of money, and a certain amount of money must be invested to scientifically manage and maintain these machinery and equipment to ensure the rational use of the equipment.

The advancement of artificial intelligence technology has encouraged the advancement of intelligent automated storage technology. At this point, the system is capable of running entirely automatically and giving users access to a wealth of useful reference materials based on the actual operating circumstances, such as producing accurate forecasts about the future direction of the market.

Integrate the operational systems of each stage of the warehousing process into the warehouse management system, an organically integrated comprehensive system. Each subsystem works closely and naturally together under the unified supervision and command of the warehouse management system, considerably enhancing the overall benefits of the complete warehouse system. The benefits outweigh those of any component operating on its own. Almost no human involvement is needed at this point in the process of warehousing the items, and full automation of the operation is possible.

product-532-399

Advantage

1) The warehouse's utilization rate per unit area has significantly increased; 
2) Worker productivity has increased, and labor intensity has decreased:
3) Significantly fewer information processing and cargo handling errors:
4) Reasonable and successful inventory management:
5) Better able to accommodate unique storage environment requirements
6) Enhance work standards and guarantee the security of products during the storage process:
7) It is practical to achieve the system's overall optimization.

product-600-419

Shortcoming

1) The structure is intricate, there are numerous pieces of supporting equipment, and a significant amount of money has been spent on infrastructure and equipment; 
2) The installation accuracy of the shelves is high; 
3) The variety of stored goods is subject to various restrictions; and There are various types of shelves. Upgrades to the system are challenging once the automated warehouse has been constructed because it is only suitable for different storage goods.

Applicable conditions

1) Goods enter and exit the warehouse with a comparatively high frequency, and the flow of goods is generally steady.
2) Significant capital outlay is necessary
3) Require having a top-notch, qualified technical team.
4) Strict guidelines for packaging products
5) The warehouse's foundation should be capable of supporting the building.

Certificates

product-1450-320

Company information

A high-tech company specializing in the planning, design, manufacture, installation, debugging, maintenance, and consulting services of various storage equipment and storage systems, we are Jiangsu JISE Intelligent Storage Equipment Co.ltd.

JISE has a staff of top-notch design and R&D teams and has been concentrating on the warehouse sector for many years. With years of experience in manufacturing, cutting-edge machinery, exceptional product quality, and an ethical company attitude, we will deliver premium products to every consumer. It is the go-to storage option and has a wide variety of services, earning it a good reputation among partners.

We are located in Dongtai City, Jiangsu Province. It covers an area of 35,000 square meters. It has various advanced automatic production lines for storage equipment, domestic first-class automatic electrostatic powder coating lines, and an average annual production capacity of 40,000 tons.

JISE products are widely used in e-commerce, machinery, electronics, automobiles, pharmaceuticals, electric power, clothing, and other industries, with product sales covering the world.

JISE products have been spread all over the country, and we have undertaken more than 100 storage rack projects. Since its establishment, we have signed 20 million sales of 26 million sales of JD, Vipshop, and 16 million sales of Geek+.

 

FAQ:

1.What is your MOQ? Can I mix different styles to a start order? 

A: Please tell us what products you need first. Like compression fittings, the MOQ is 100pcs.But we can provide any stock as samples for you to check the quality first.

 

2.Can you give me a discount? 

A: Discount is available, but we have to see the real quantity, we have different price based on different quantity, how much discounts is determined by the quantity, moreover, our price is very competitive in the field

 

3.If l have a product wants to be made in other special material, can you do it? 

A:Of course, you just need to provide us designed drawings or sample and R&D department will estimate that whether we can do or not, we will give you the most satisfactory reply.

 

4.Can l visit your factory? 

A:By all means, we warmly welcome your arrival, Before you take off from your country, please let us know. We will show you the way and arrange time to pick you up if possible. 

 

5.Do you offer OEM service and can you produce as our drawings?

Yes. We offer OEM service. We accept custom design and we have a professional design team who can design products based on your requirements. And we can develop new products according to your samples or drawing

product-1-1

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